HT INDUSTRIAL AUTOMATION LIMITED

Woodward Genset Generator Controller Easygen 800 Easygen-800 8440-3003 8440-2254

Original Woodward Easygen 800 Easygen-800 8440-3003 8440-2254 Genset Generator Controller

EASYGEN SERIES OVERVIEW.pdf

IPCS PRODUCT LIST B37666.pdf

Old Woodward Part Number: 8440-3003

New Woodward Part Number: 8440-2254

Terminal Accessories Part Number: 10-004-675

Single unit automation +J1939 + RS485 + USB + ETHERNET

Working PowerRange : DC(8-35)V

Overall Dimension : 237*172*45

Installation Dimension : 214*160

Working Temperature : (-25~+70)°C

Net weight : 0.85kgs

Gross weight: 1kg

Woodward easYgen-800 controller is intended to be used for single automation systems, auto start/stop of the unit are performed with the help of remote signal.

Woodward easYgen-1800 controller has all functions of woodward easYgen800 controller as well as automatic mains failure function (AMF), particularly well suited for single automation systems that include mains and generator.

Key characteristics for easYgen 800 8440-3003 8440-2254 Woodward Generator Controller

With ARM-based 32-bit SCM, highly integrated hardware, high reliability level
Multilingual interface (including English, Chinese or other customer specific languages) which can be chosen at the site, making commissioning convenient for factory personnel

·         Improved LCD wear-resistance and scratch resistance due to hard screen acrylic

·         Silicon panel and pushbuttons for better operation in high-temperature environment

·         RS-485 communication port enabling remote control, remote measuring, remote communication via ModBus protocol

·         SMS (Short Message Service) function: When genset is alarming, controller can send short messages via SMS automatically to max. 5 telephone numbers (external GSM modem is needed). Besides this, generator status can be controlled and checked.

·         Equipped with CAN bus port to communicate with J1939 genset. Monitoring frequently-used data such as water temperature, oil pressure, speed, fuel consumption and so on of ECU machine, and additionally also control start, stop, raising speed, and speed droop via CAN bus port

·         Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with voltage 120/240 V and frequency 50/60 Hz

·         easYgen-1800 only: Collects and shows 3-phase voltage, current, power parameter and frequency of generator or mains. Mains Generator Line voltage (UAB, UBC, and UCA) Line voltage (UAB, UBC, and UCA) Phase voltage (UA, UB, and UC) Phase voltage (UA, UB, and UC)

·         easYgen-800 only: Collects and shows 3-phase voltage, current, power parameter and frequency of generator. Generator Line voltage (UAB, UBC, and UCA) Line voltage (UAB, UBC, and UCA) Phase voltage (UA, UB, and UC) Phase voltage (UA, UB, and UC)

·         Phase sequence, frequency, Load current IA, IB, IC

·         Each phase: Total active power [kW], Total reactive power [kvar], Total apparent power [kVA], Average power factor PF

·         Accumulated Total generator power [kWh], [kvarh], [kVAh], and Earth current

·         easYgen-1800 only: For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase sequence wrong detection functions For generator, controller has over and under voltage, over and under frequency, loss of phase, phase sequence wrong, over and reverse power, over current functions

·         3 fixed analog sensors (temperature, oil pressure and fuel level)

·         Flexible sensors can be set as temperature sensor, oil pressure sensor or level sensor

·         Precision measure and display parameters about Engine, Temp. (WT) °C/°F both be displayed Oil pressure (OP) kPa/psi/bar all be displayed Fuel level (FL) %(unit) Speed (SPD) r/min (unit) Battery Voltage (VB) V (unit) Charger Voltage (VD) V (unit) Hour count (HC) can accumulate to max. 65535 hours. Start times can accumulate to max. 65535 times

·         Protection: automatic start/stop of the genset, ATS (Auto Transfer Switch) control with perfect failure indication and protection function

·         All output ports are relay-out Parameter setting: parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage; most of them can be adjusted using front panel of the controller and all of them can be modified using ToolKit-SC configuration software on PC via USB, Ethernet, or RS485 ports

·         More kinds of curves of temperature, oil pressure, fuel level can be used directly and users can define the sensor curves by themselves

·         Multiple crank disconnect conditions (generator frequency, speed sensor, oil pressure) are optional

·         Widely power supply range DC (8 to 35) V, suitable to different start battery voltage environment

·         Event log, real-time clock, scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not)

·         Logon wallpaper and display time are user-defined

·         Can be used on pumping units and as an indicating instrument (indicate and alarm are enable only, relay is inhibited)

·         With maintenance function. Actions (warning or shutdown) can be set when maintenance time out

·         All parameters are digital adjusted (instead of conventional analog modulation with normal potentiometer) for more reliability and stability

·         Waterproof security level IP55 due to rubber seal installed between the controller enclosure and front panel

·         Metal fixing clips enable perfect in high temperature environment

·         Modular design, self-extinguishing ABS plastic enclosure, pluggable connection terminals and embedded installation way; compact structure with easy mounting

·         Accumulation of total run time and total electric energy of A and B. Users can reset it for convenience.

Functions of easYgen-800 8440-3003 8440-2254 Woodward Genset Controller

·         Protection: automatic start/stop of the genset, ATS (Auto Transfer Switch) control with failure indication and protection function

·         All output ports are relay-out

·         Parameter setting: parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage; most of them can be adjusted using front panel of the controller and all of them can be modified using ToolKit-SC on a PC via USB or RS485 ports.

·         Curves of temperature, oil pressure, fuel level can be used directly and users can define the sensor curves by themselves

·         Multiple crank disconnect conditions (generator frequency, speed sensor, oil pressure) are optional

·         Event log, real-time clock, scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not)

·         Logon wallpaper and display time are user-defined

·         Can be used on pumping units and as an indicating instrument (indicate and alarm are enable only, relay is inhibited)

·         Maintenance function: Actions (warning or shutdown) can be set when maintenance time out

·         All parameters use digital adjustment, instead of conventional analog modulation with normal potentiometer for more reliability and stability

·         Accumulative total run time and total electric energy of A and B. User can reset it as 0 and re-accumulative the value which allows to count the total value user defined.