HT INDUSTRIAL AUTOMATION LIMITED

Woodward Genset Generator Controller Easygen 1600 Easygen-1600 8440-3003 8440-2254

Original Woodward Easygen 1600 Easygen-1600 8440-3004 8440-2253 Genset Generator Controller

New- EASYGEN-1000-SERIES PRODUCT SPECIFICATION6A.pdf

EASYGEN SERIES OVERVIEW.pdf

Old Woodward Part Number: 8440-3004

New Woodward Part Number: 8440-2253

Terminal Accessories Part Number: 10-004-674

AMF + Single unit automation +J1939 + RS485 + USB

Working PowerRange : DC(8-35)V

Overall Dimension : 209*166*45

Installation Dimension : 186*141

Working Temperature : (-25~+70)°C

Net weight : 0.56kgs

Gross weight: 0.66kg

Woodward easYgen-1600 controller has all functions of easYgen-600 woodward controller as well as automatic mains failure function (AMF), particularly well suited for single automation systems that include mains and generator.

easYgen-600 woodward controller is intended to be used for single automation systems, auto start/stop of the unit are performed with the help of remote signal.

Key characteristics for easYgen 1600 8440-3004 8440-2253 Woodward Generator Controller

·         With ARM-based 32-bit SCM, highly integrated hardware, high reliability level

·         Multilingual interface (English, Chinese, Spanish, Russian, Portuguese, Turkish, Polish, and French) making commissioning convenient for factory personnel

·         Improved LCD wear-resistance and scratch resistance due to hard screen acrylic

·         Silicon panel and pushbuttons for better operation in high-temperature environment

·         RS485 communication port enabling remote control, remote measuring, remote communication via ModBus protocol

·         Equipped with CAN bus port to communicate with J1939 genset. Monitoring frequently-used data such as water temperature, oil pressure, speed, fuel consumption and so on of ECU machin, and additionally also control start, stop, raising speed, and speed droop via CAN bus port

·         Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2- wire, and 2-phase 3-wire systems with voltage 120/240 V and frequency 50/60 Hz

·         easYgen-1600 only: Collects and shows 3-phase voltage, current, power parameter, and frequency of generator and additionally 3-phase mains voltage. Mains Generator Line voltage (UAB, UBC, and UCA) Line voltage (UAB, UBC, and UCA) Phase voltage (UA, UB, and UC) Phase voltage (UA, UB, and UC)

·         easYgen-600 only: Collects and shows 3-phase voltage, current, power parameter and frequency of generator. Generator Line voltage (UAB, UBC, and UCA) Line voltage (UAB, UBC, and UCA) Phase voltage (UA, UB, and UC) Phase voltage (UA, UB, and UC)

·         Phase sequence, frequency, Load current IA, IB, IC

·         Each phase: Total active power [kW], Total reactive power [kvar], Total apparent power [kVA], Average power factor PF

·         Accumulated Total generator power [kWh], [kvarh], [kVAh]

·         easYgen-1600 only: For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase sequence wrong detection functions

·         For generator, controller has over and under voltage, over and under frequency, loss of phase, phase sequence wrong, over and reverse power, over current functions

·         3 fixed analog sensors: Engine temperature, oil pressure, and fuel level

·         Precision measure and display parameters about Engine, Temp. (WT) °C/°F both be displayed Oil pressure (OP) kPa/psi/bar all be displayed Fuel level (FL) %(unit) Speed (SPD) r/min (unit) Battery Voltage (VB) V (unit) Charger Voltage (VD) V (unit) Hour count (HC) can accumulate to max. 65535 hours. Start times can accumulate to max. 65535 times

·         Protection: automatic start/stop of the genset

·         easYgen-1600 only: ATS (Auto Transfer Switch) control with perfect failure indication and protection function

·         All output ports are relay-out

·         Parameter setting: parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage; most of them can be adjusted using front panel of the controller and all of them can be modified using ToolKit-SC configuration software on PC via USB or RS485 port

·         More kinds of curves of temperature, oil pressure, fuel level can be used directly and users can define the sensor curves by themselves

·         Multiple crank disconnect conditions (generator frequency,speed sensor, oil pressure) are optional

·         Widely power supply range DC (8 to 35) V, suitable to different start battery voltage environment

·         Event log, real-time clock, scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not)

·          

·         Logon wallpaper and display time are user-defined

·         Can be used on pumping units and as an indicating instrument (indicate and alarm are enable only, relay is inhibited)

·         With maintenance function. Actions (warning or shutdown) can be set when maintenance time out

·         All parameters are digital adjusted (instead of conventional analog modulation with normal potentiometer) for more reliability and stability

·         Waterproof security level IP55 due to rubber seal installed between the controller enclosure and front panel

·         Metal fixing clips enable perfect in high temperature environment

·         Modular design, self-extinguishing ABS plastic enclosure, pluggable connection terminals and embedded installation way;compact structure with easy mounting

·         Users can reset total run time and total electric energy for convenience.

·         Users can customize Start-up screen (text/image)

·         Users can define HMI status screens (content) via drag-anddrop

Functions of easYgen-1600 8440-3004 8440-2253 Woodward Genset Controller

·         Protection: automatic start/stop of the genset, ATS (Auto Transfer Switch) control with failure indication and protection function

·         All output ports are relay-out

·         Parameter setting: parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage; most of them can be adjusted using front panel of the controller and all of them can be modified using ToolKit- SC on a PC via USB or RS485 ports.

·         Curves of temperature, oil pressure, fuel level can be used directly and users can define the sensor curves by themselves

·         Multiple crank disconnect conditions (generator frequency, speed sensor, oil pressure) are optional

·         Event log, real-time clock, scheduled start & stop generator (can be set as start genset once a day/week/month whether with load or not)

·         Logon wallpaper and display time are user-defined

·         Can be used on pumping units and as an indicating instrument (indicate and alarm are enable only, relay is inhibited)

·         Maintenance function: Actions (warning or shutdown) can be set when maintenance time out

·         All parameters use digital adjustment, instead of conventional analog modulation with normal potentiometer for more reliability and stability

·         Accumulative total run time and total electric energy of A and B. User can reset it as 0 and re-accumulative the value which allows to count the total value user defined.